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Home  Resources  Blogs  IT vs OT: Key Differences, Challenges, and Security in 2025

IT vs OT: Key Differences, Challenges, and Security in 2025

 
Sanjiv Cherian

Sanjiv Cherian, Cyber Security Director
Aug 31, 2025

  • LinkedIn

The convergence of Information Technology (IT) and Operational Technology (OT) creates unprecedented opportunities for efficiency while introducing complex security challenges that organizations must address through comprehensive penetration testing and security assessments. IT vs OT security represents a critical distinction in modern cybersecurity, as these environments have fundamentally different purposes, architectures, and security requirements. Understanding IT vs OT security differences enables organizations to implement appropriate protection strategies for both data-centric IT systems and physical-process OT environments through specialized managed detection and response services.

Key Takeaways:

  • 73% of organizations experienced OT intrusions in 2024, up from 49% the previous year
  • OT security prioritizes availability over confidentiality, reversing IT security's CIA triad
  • OT systems operate for 10-20+ years compared to IT's 3-5 year lifecycle
  • Organizations with mature IT-OT collaboration saw 65% experiencing zero intrusions
  • IT tolerates brief downtime for updates, while OT requires continuous operation
  • 52% of organizations now place OT cybersecurity under CISO responsibility
  • Converged IT-OT environments require unified security platforms and specialized expertise


What Is Operational Technology (OT)?

Operational technology encompasses hardware and software systems that monitor and control physical devices, processes, and infrastructure in industrial environments. OT includes supervisory control and data acquisition (SCADA) systems, industrial control systems (ICS), programmable logic controllers (PLCs), and distributed control systems that manage critical infrastructure in sectors like energy, manufacturing, water treatment, and transportation. Operational security for OT focuses on protecting these systems from threats that could disrupt physical processes or compromise safety. OT systems often run on proprietary software and specialized hardware designed for reliability and continuous operation rather than frequent updates, requiring specialized build configuration reviews to ensure security.

What Is Information Technology (IT)?

Information technology comprises hardware, software, and network infrastructure designed to process, store, transmit, and protect digital data across enterprise environments. IT encompasses servers, databases, cloud platforms, enterprise applications, endpoints like laptops and smartphones, and the networking infrastructure connecting these systems, protected by Web Application Firewalls. IT security protects these systems using tools like firewalls, antivirus software, and encryption protocols implemented through DevSecOps practices and aligned with the NIST Cybersecurity Framework. IT differs from OT primarily in its focus on data confidentiality and integrity rather than physical process control and safety.

Why Cybersecurity Is Important In OT And IT?

Cybersecurity importance in OT and IT environments stems from increasing interconnectivity and sophisticated threat actors targeting both domains. According to Fortinet's 2024 State of Operational Technology and Cybersecurity Report, 73% of organizations experienced intrusions impacting either OT systems only or both IT and OT systems, compared to 49% in the previous year. The report revealed that 31% of OT organizations reported more than six intrusions in the last year, up from only 11% the year before.

IT security breaches can expose sensitive data, intellectual property, and personal information, leading to financial losses and regulatory penalties requiring compliance consulting. OT security incidents can halt production, damage equipment, endanger human lives, and disrupt critical infrastructure serving entire communities. The convergence of IT and OT systems amplifies these risks as threats can now move laterally between environments, necessitating comprehensive threat intelligence solutions.

IT vs OT: Key Differences

IT vs OT security encompasses fundamental differences in architecture, priorities, and operational requirements that organizations must understand for effective protection through proper SOC services.

Purpose and Focus

IT security focuses on protecting data confidentiality, integrity, and availability across digital systems managed through data security solutions. OT security prioritizes safety, reliability, and continuous availability of physical processes. IT security aims to prevent data breaches and maintain information privacy. OT security prevents disruptions that could cause equipment damage, production losses, or safety incidents.

System Architecture

IT systems typically run on standard operating systems like Windows, Linux, or macOS with regular updates and patches deployed through cloud penetration testing. OT systems use proprietary software, specialized real-time operating systems, and embedded firmware that may operate for decades without updates. IT networks connect globally through the internet with numerous entry points protected by wireless security assessments. OT networks historically operated in isolation, though this is changing with digital transformation.

Security Priorities

IT security emphasizes the CIA triad: confidentiality, integrity, and availability in that order. OT security reverses this priority to AIC: availability, integrity, then confidentiality. IT can tolerate brief downtime for security updates. OT systems require continuous operation, where even seconds of downtime can cost millions in lost production.

Patching and Updates

IT systems receive frequent security patches, often monthly or more frequently. OT systems may go years without updates due to the need for continuous operation and vendor certification requirements. According to industry experts, OT networks are rarely patched as doing so may require halting entire production processes.

Lifecycle Duration

IT equipment typically has a 3-5 year lifecycle before replacement. OT systems operate for 10-20 years or longer. Fortinet's research found that 74% of organizations report their ICS systems are between 6 and 10 years old.

IT vs OT Security: Key Difference


AspectInformation Technology (IT)Operational Technology (OT)
Primary FocusData and information processingPhysical process control
Security PriorityConfidentiality > Integrity > AvailabilityAvailability > Integrity > Confidentiality
Operating SystemsWindows, Linux, macOSProprietary, RTOS, embedded systems
Update FrequencyRegular (monthly/weekly)Rare (yearly or less)
Lifecycle3-5 years10-20+ years
Downtime ToleranceMinutes to hours acceptableZero tolerance
Network Connectivity
Internet-connectedTraditionally air-gapped
Common ProtocolsHTTP, HTTPS, TCP/IPModbus, DNP3, OPC
Security ToolsAntivirus, firewalls, SIEMSpecialized OT monitoring
Threat ImpactData loss, privacy breachPhysical damage, safety risks

Similarities Between OT And IT Cybersecurity

Despite differences, OT and IT cybersecurity share common objectives and increasingly overlapping technologies. Both environments face threats from malware, ransomware, and sophisticated threat actors targeting types of cyber attacks. According to Fortinet's research, phishing and compromised business email were the most common intrusion types affecting both IT and OT environments. Both domains require asset inventory management, network segmentation, access controls, and incident response capabilities. Modern organizations increasingly adopt unified security platforms that manage both IT and OT protection through comprehensive NIS 2 compliance frameworks.

Why IT And OT Collaboration Is Necessary?

IT and OT collaboration becomes essential as digital transformation eliminates traditional air gaps between these environments. Fortinet's 2025 report shows 52% of organizations have placed OT cybersecurity under CISO responsibility, recognizing the need for unified security governance aligned with frameworks like the NIST Cybersecurity Framework. Organizations with mature IT-OT collaboration reported 65% experiencing zero intrusions compared to 46% for those with limited collaboration. Infrastructure security assessment requires expertise spanning both domains. Collaborative approaches enable comprehensive threat detection, coordinated incident response, and optimized security investments across converged environments.

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FAQs

What is the difference between IT and OT security?

The difference between IT and OT security lies in their priorities and implementation. IT security protects data and digital assets, prioritizing confidentiality, while OT security safeguards physical processes, prioritizing availability and safety. IT security uses standard tools like antivirus and firewalls, whereas OT security requires specialized industrial protocols and safety systems.

How does IT OT convergence impact cybersecurity?

IT OT convergence expands attack surfaces as previously isolated OT systems connect to IT networks. This integration enables efficiency gains but creates pathways for threats to move between environments, requiring unified security strategies and specialized tools designed for converged infrastructures.

What are common OT security challenges?

Common OT security challenges include legacy systems running outdated software, an inability to patch without disrupting operations, a lack of built-in security features, and limited visibility into OT assets. Organizations also struggle with skills gaps as OT security requires specialized industrial knowledge.

Which industries face the highest OT security risks?

Critical infrastructure sectors, including energy, water treatment, manufacturing, and transportation, face the highest OT security risks. Healthcare organizations managing medical devices and building automation systems also experience elevated risks due to safety implications and regulatory requirements.

How can organizations improve IT OT security?

Organizations improve IT OT security through network segmentation, implementing zero-trust architectures, deploying OT-specific threat intelligence, and establishing unified security operations centers. Regular security assessments following the NIST Cybersecurity Framework and cross-functional training between IT and OT teams enhance the overall security posture.
The difference between IT and OT security lies in their priorities and implementation. IT security protects data and digital assets, prioritizing confidentiality, while OT security safeguards physical processes, prioritizing availability and safety. IT security uses standard tools like antivirus and firewalls, whereas OT security requires specialized industrial protocols and safety systems.
IT OT convergence expands attack surfaces as previously isolated OT systems connect to IT networks. This integration enables efficiency gains but creates pathways for threats to move between environments, requiring unified security strategies and specialized tools designed for converged infrastructures.
Common OT security challenges include legacy systems running outdated software, an inability to patch without disrupting operations, a lack of built-in security features, and limited visibility into OT assets. Organizations also struggle with skills gaps as OT security requires specialized industrial knowledge.
Critical infrastructure sectors, including energy, water treatment, manufacturing, and transportation, face the highest OT security risks. Healthcare organizations managing medical devices and building automation systems also experience elevated risks due to safety implications and regulatory requirements.
Organizations improve IT OT security through network segmentation, implementing zero-trust architectures, deploying OT-specific threat intelligence, and establishing unified security operations centers. Regular security assessments following the NIST Cybersecurity Framework and cross-functional training between IT and OT teams enhance the overall security posture.